First in Canada: ALL ROADS Successfully Deploys TopCon's PaveLink System on Major Highway 1 Paving Project
October 14, 2022
Phase 3 of the Highway 1 paving project is now complete. After successfully delivering Phases 1 and 2 — and earning “End Product Specification” bonuses along the way — we’re grateful for the chance to keep learning, improving, and contributing as a trusted leader in highway paving.
What made this phase groundbreaking (literally and  figuratively) was the successful use of TopCon's PaveLink system—the first time  it's ever been used in Canada. Backed by our existing tech toolkit, including  GPS and LPS (Local Positioning System), the system enabled automated scanning,  design integration, and real-time tracking of nearly every detail: asphalt load  times, truck routes, asphalt usage, mat temperature, rolling patterns, and  compaction densities. Basically, if it moved, heated, or rolled, we knew about  it. ''PaveLink connects our crews and pavers in the field  directly with our asphalt plant in real time,'' explains Denis Labelle,  Operations Manager. ''With live data on mix production and load quantities  flowing back and forth, we can fine-tune mix management for each project with  pinpoint accuracy.'' From the operator's seat, Paver Operator Kyler Booth added  more perspective—without taking his eyes off the controls. ''With PaveLink, we  know exactly how much mix is on the way, how much is already on site, how much  we'll need to finish, and how long it'll take the trucks to cycle between the  plant and the site. Before this? We were basically guessing. Now, we can plan  our days down to the truckload.'' Booth's voice carried the confidence of  someone who knows the asphalt is always greener on the side with better data. Meanwhile, over 90,000 vehicles a day zoomed past our paving  crews—most drivers completely unaware of the ballet happening under their  tires. ''This was by far the most challenging phase, thanks to the geometry and  cross-section variations of the project,'' says Project Manager Amir Mostafavi.  General Paving Superintendent Max Spedding added, ''This stretch is one of the  most congested in the region, so we had to be extremely sensitive to traffic  flow. PaveLink definitely helped us manage our own equipment and trucks more  efficiently.'' The numbers tell the story: we paved and rehabilitated over  110 lane-kilometers of road, placed 85,000 tons of asphalt, and removed and  repositioned 25,000 lineal meters of concrete barriers. And then came the big finish. At exactly 4 AM, the last  paver's rear deck crossed the line that joins Highway 1 to the Port Mann Bridge  deck. For one glorious moment, the entire westbound span—four lanes wide—was  ours alone. No cars. No trucks. Just ALL ROADS. The ''bridge takeover'' photo  captured that instant forever, and trust us, it felt as good as it looks.
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